The dealer had put the solenoid and such all in the battery box in the rear of the bike, which made perfect sense as its pretty well protected from the elements in there. 1 BADLAND WINCHES 12,000 lb. The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. I have a badlands 12000 lb capacity winch. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Hundreds of different brands use the same parts. The book said relay. Please read our review of this wireless remote switch. Circuit Breaker: Benefits Of Badland Winches: Test Electric Winch for proper operation. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Do not try to guide wire rope. Any uncovered wires may be the cause of a short circuit. Do not exceed the angles shown in Figure B for a roller fairlead. Its extreme weather tolerance also helps this product to be reliable on wet terrains. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. If you are going to go cheap and Chinese consider running a Smittybilt winch. The mounting plate must be rated to at least the Winch's capacity. Always wearheavy-duty leather gloveswhen handling the winch. Has anyone else been successful in finding replacement parts ? It's just that simple! But still, precautions should be taken. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. It is easy to install this device. The design of the model's housing is weather-resistant and high-impact. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. One such feature is that it can pull or tow for a very long time without getting hot and burning out. I could try using a controller from another brand. Recovery Kit: 6. Roller Fairlead comes with two way and 4-way rollers that can guide your steel cable from different angles. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. Wiring a winch is often a fearful task. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Always wear good heavy-duty leather gloves when working the winch. It is used to alert you to potential personal injury hazards. What is the Badland ZXR 12000 Lb Winch Best For? The listed breaking point is 4600 lbs. Drill pilot holes for the mounting screws. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. Shop products from small business brands sold in Amazons store. Disconnect power to winch and allow it to cool completely before service. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling $ 349 99. . Keeping a constant focus is more critical. Connect the black cable from the battery's negative side to the winch. The items listed here are very good items. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. The brand is unimportant. See Figure E. Attach the Red, Black and Yellow Cables to the terminals on the Winch. Will the new electronics parts that are available work on this winch? The same thing happened to my replacement winch. Broken strands of wire rope will be sharp. I have a 2000 winch and use it to load my golf cart on the trailer. not so, I tried one, What I found on my winch was a broken spring in the auto brake assembly . Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. We hope these videos help inform your tool-buying decisions. I bought the Badland ZXR 3500 winch to replace the winch that came on my Honda Rancher 420 44. Some people are too busy knowing it all to ever learn anything. At this point the winch should be stopped and the wire rope should be straightened out to prevent kinking. The red wire on the left goes directly to the battery, while the one on the right makes its way to the motor's red color-coded terminal. Do not use a dirty or corroded battery. Is there a replacement spool drum? Tap solenoid to loosen contacts. It offers a high-quality cable rope that is made with aircraft-grade materials. Electrical winches can perform at their maximum potential for a limited amount of time. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Badland 18000 Winch Installation & Instructions Manual: Download. Note: Check compatibility with your vehicle before purchasing. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. Later tighten them with the help of a drill. The blue indicator light in the remote indicates the remote is ready to use. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Badland APEX 12000 Winch Installation & Instructions Manual: Download. Battery weak, recharge. This is a clearance item. JavaScript is disabled. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Remote Control: 4. This occurs due to the wired solenoid that gradually heats as the current flows through it. It is made of heavy gauge steel and works with 12,000 pound off-road vehicle winches equipped with automatic load-holding brakes. Under 12000 lbs, it is understandable why the winch is slower than expected. To prevent accidental starting, unplug winch controls and any RF receivers immediately after extending or retracting. I just bought another Bad Lands 2500 and replaced it on my Polaris. Sponsored LostWoods Well-Known Member Joined Mar 13, 2020 Replacement Parts in Stock. 12V Winch Rocker Thumb Switch with Mounting Bracket Handle Bar Control Switch for KFI, WARN, RAMSEY, SUPERWINCH, CHAMPION, VENOM, BADLAND etc. New Badland ZXR 12000 winch, never been out of the factory box. These winches are made in China under high-quality assurance and strict control from where they are shipped worldwide. Maintain labels and nameplates on the winch. I have the 2500 wench on my Polaris ranger 570. been working great first couple times I used it. Load Capacity Electric Winch Kit, 12V Steel Cable Winch with Roller Fairlead, Towing ATV Winches with Both Wireless Handheld Remote and Corded Control, REINDEER New 12V Winch 4500 lb Load Capacity Electric Winch Kit Synthetic Rope with Hawse Fairlead Waterproof IP67 with Wireless Remotes for 4X4 Side by Side 4 Wheeler ATV UTV Rescue Recovery, Champion - 20009 Wire Rope Roller Fairlead for 3500-lb. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. A Flexible Braided Cable Sleeve for rope getting damaged by rubbing against rocks. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. The solenoids help operate the winch in and out by managing the high amp between the winch and battery. To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. And we can sell them for a fraction of the price because we cut out the middleman and pass the savings on to you. Hello, One side of the spooler broke ,all the way around the center and dislodged. Use supplied power cords/wire rope or cables listed in manual only. This wire rope is kinked. A good advantage you can get with this fairlead is that it looks cool. These cable ropes are specially built by coiling together metal wires that form a helix. Badland 63770 ZXR 12000 lb. One of the top products specially designed for such an event is the Badland ZXR 12000 Lbs. Where can I buy a replacement tension plate for my Badlands 2500# ATV winch? Winch Central is reader-supported. NO LOCKING MECHANISM. Also, guard the cables between the solenoid and the winch from excessive heat. However, using it to self-recover your vehicle or someone else's might require some practice and care. Winch with Synthetic Rope Universal; Some Adaptation May Be Required No reviews $76199 If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Badland ZXR 9500 Winch Installation & Instructions Manual: Download. , connect the remote control receiver to the solenoid box. Badland 63769 ZXR 9000 lb. To achieve the maximum amount of power, you need to make sure that the battery can keep up. Please familiarize yourself with the operation of your winch before using it. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Loop the wire rope around the pulley and connect to another part of the vehicle's chassis or to a separate anchor point. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. Drum: 6. of tension. If you need a totally reliable synthetic winch rope for your Badland 2500 winch, this Mile Marker is definitely a good option. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. So far, I dont see any problems with it. tension before use. Do not slide wire rope through hands, even with gloves on. How to Install a Badland ZXR 12000 Lb. What Do I Need To Know Before Buying the Badland ZXR 12000 Lb Winch? Also, they protect your hands from scratches and injuries. However, they dont have as operation that is as wide or as big as other major winch names. They are perfect Badland 2500 winch parts. Connect the black cable from the batterys negative side to the winch. When finished pulling the load, reverse the direction of the winch just enough to release tension on the Wire Rope so that you can unfasten the Hook from the load and reel in the Wire Rope. This does not influence the price or reviews. This illustration shows a kink about to form. Plan a route for the wiring from the point of the vehicle where the winch will be mounted, or used, to the battery. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. Do not wrap the wire rope around the object and hook onto the wire rope itself. The remote control will auto shut down when not in use after two minutes. Then screw up the bolts at these spaces and tighten them first with your hand to fit into place.