I will post photos today. Thanks for tuning in.MotoSythesis, Excellent write-up! This loom could cure a lot of my ills.Can you provide some info on your coils? Were there any issues utilizing them on your CX build? Tell me more about the Venhill cable kit, how did you solder the barrels? Excellent post! They definitely fit better. Low Budget Cafe Racer - Guide. This build took me about 150 hours, evrything in … I know they look a little out of place right now, but wait 'til you see them with the graphics. If you’d like to see the build progress of this bike as it unfolded head to instagram and use the hashtag below…, Your email address will not be published. Browse all the custom Cafe Racer bike parts we can supply to help you get design your bespoke conversion. Once sorted and connected the installation should be a bit cleaner. The one that is on there now just doesnt make sense on how its suppose to work. Was there any work required to rebuild the final drive, brake drum, etc? Ducati 916 cafécorse on returnofthecaferacers. It’s been some time since we featured a custom, Our newsletter delivers all the Cafe Racer news, rumors, deals and events directly to you each week. Thanks Thomas. cant wait to see it! Thanks for providing such detailed information, no matter how intimate you get with these bikes, there is always something to be gained from looking over the shoulder of others. Honda cx500 cafe racer build-$15.000The 500$ charge is to reserve a build, which will be applied to the balance.A 50% deposit is required as first payment. Routing the wires to their destinations can be a bit confusing. more specifically the Green/red and the Yellow/red wire? Do you think the smaller rim diameter would make the wheel look a little strange? The … Aug 21, 2020 - Explore Steve Lulham's board "jarvis cx500 build" on Pinterest. "The Red" CX500 cafe racer - Featured Build. ... and charging.Thanks for looking.Jerry, Hey there Jerry. But a surprising number of CX500s are also being given a makeover, as this lovely café racer spotted on ADVrider shows. Which sizes did you go with? My question for you is how you made the gear shifter? Build Off CX500 Cafe Racer “The original plan was to clean it up by redoing the seat and tail section, changing the bars and throwing some powder coat at it.” Josh had it sussed, but as he started to get to know the bike, it’s faults started to surface. With the bike all done it was time to embark on a journey that Josh won’t be forgetting any time soon. The rear frame and seat are the product of a few late nights and lots of head scratching. Honda had already figured out the leverage, linkage, pivot points and spring rates that worked so I just had to figure out a way to get that stuff onto my bike.” Thanks to years of experience fabricating parts for the off-road industry Josh had no problem adding a braced mount to the CX500 swingarm to fit a pro-link linkage system Honda’s 2008 CBR600RR. Hope it's not to confusing, it would really help to get clarified :) Thank you very much in advanceGreat build, lots of inspiration! Those are vintage repro grips called "Donkey Dicks", found 'em on ebay. Honda rc42 caféracer Black. 90 slow jet, 120 main jet. On the first day of that trip I put more miles on the bike, and myself, than I had ever ridden before. So, I figured out that the simplest way to do it right would be to just use an existing design. Finished install, now I can finally start it! The frame and stock wheels back from powder coat. Tagged under: Australian motorcycle builder , Brat style , Cafe Racer , custom motorcycle , CX500 , honda , honda cx500 , motorcycle , motorcycle builder Prior to the build off I had just finished my second front end swap, changed the tyres and fixed some electrical gremlins. Moto [moh-toh]: Movement; manner of movement; particularly, movement with increased rapidity; Synthesis [sin-thuh-sis]: the combining of the constituent elements of separate material or abstract entities into a single or unified entity. He has also worked as the editor of the independent custom motorcycle magazine Tank Moto, contributed to other online publication like BikeExif and co-hosted several Australian automotive events. We publish regular features on custom motorcycle builds, riding gear reviews, how to guides and event coverage from around the globe. Thanks Marco! I'd love to see the proper pictures. I'll be featuring it on the blog in the next few days. CX 500 Bobber Racer I am proud to present you my best build so far, I consider it my masterpiece: my Honda CX 500 Bobber Racer build ! Flare the cable ends and solder the joint. There are some things I'm wondering about:Is the flasher relay working properly for you with a non-harley turn signal switch (i.e. I have the 16-in rear wheels on my bikes, the same that is currently on your build (stock Comstars). Do you have any tips for wiring the ultima harness with the cdi unit?? The jog in the CX frame has always been a bone of contention for me. You can get that wire harness from www.jirehcycles.com . Today's featured Honda CX500 cafe racer build hails from the UK and features a CBR1000RR front end swap and a boatload more customisation. An Acewell speedo handles the vitals and the indicators have been machined to fit.” Josh left the bikes engine stock, but chose to fabricate a new, 2-into-1 exhaust system from stainless steel. The Honda CX500 Cafe Racer is their first build, and what a beauty this is, a clean, and very well executed bike, with some beautiful details such as the tail of the bike that flows in perfect harmony with the tank. It looks great.Marc, Thanks Marc,I just used degreaser and a toothbrush to get in all the tight spots. Looking for any links to correct parts that will fit in, great build and I hope I can post some pics in the next 6 months showing a completed sex machine :) -JB, Looks great Jerry! Hi, love this! Hello!I really like your build. Build Off Cx500 Cafe Racer Return Of The Racers Cx500 cafe racer kit modules honda parts with new cx500 cafe racer kit this is slightly diffe from the honda cx500 cafe racer conversion kit 画像あり honda cx500 cafe racer conversion kit. I pulled all the necessary wires through the frame and out the headlight shell so I can hide all connections in the shell. Est. :))u put so much work on this bike, and those plates seem to be there just becoz u had to cover that space after somebody stole the "original" ones! I threw out my entire CX500 harness and it works great, much cleaner. We've just recently started our next build, a CX500c and will definitely reference yours! I also checked to make sure the accelerator pumps were squirting. I used the stock hub so everything just bolts right back like stock; no mods to the brakes or drive train needed. 1978 Honda CX500 For Sale - $4000 (Eastside) Custom built 1978 Honda CX500 Cafe Racer for sale $4,000 W/14,362 miles W/clean title. The old coils were in sad shape so I replaced them with new smaller units. Honda vt600 Boardtracker. I might be able to finish in next couple of days. The CX500 just released out of the Purpose Built Moto Garage has been my longest running project yet. The switches on the tank, the paint, the workmanship etc are fantastic. Tiago's CX500 - LINK Two-tone paintjob (left/right! (by "originals" i mean: something u could fabricate or maybe adapt from another bikes... something with a certain design... to much the rest of the bike! They are CDI compatible, made mostly for dirt bike applications, but should work fine on the CX. The vt600 on pipeburn.com. Above: Honda CX500 by Sacha Lakic. I have a CX500 that I've been fighting with the wiring harness for over a decade. Mikuni CarbsUsing Mikuni racing carburetors allows for the highest airflow with accurate fuel metering for more power and precise throttle control. Kicking off in late 2016, and reaching completion in April 2018, the CX500 received a complete nut and bolt rebuild on top of a huge list of one off custom modifications. Relocated fusebox, custom seat, 2-2 exhaust Not only did I enter my first bike in my first build off, but I rode the bike from Portland to LA, alone, for two days and I won! Dec 20, 2020 - Cx500 Cafe Racer . Hey Matt,Thanks, glad you liked the article. Cheers -JB. “The trip to LA for the 2015 Deus bike build off was pretty amazing. This is the frame before final welding, including new mount tabs for shocks, blinkers, and side plates. I used the stock choke cable and made it really short so I could eliminate it from the bars. These are the switches I will mount in the tank "dashboard". Well done!I recently bough the same wiring harness as you, but haven't installed it yet. That eliminates the need for a start button. I replaced a couple of gaskets that were leaking. Switch placement can be a pain and your solution is definitely something I will keep in mind in the future. I'm also using the automotive style ignition switch:1. Any ideas? Hey all, I've almost compted my first bike build. Hey Breno,Thank you. These are just phone camera shots. Congrats! Featured Build: Murray's Custom Deluxe Honda CX500 Cafe Racer Before using this site please read the site disclaimer . I found it easier to work on them when attached. This is the new section of frame mocked up before welding. “The bikes handle bars are custom clip-ons that I made out of chromoly, since I couldn’t find any steel bars that I liked and all of the nice aluminium bars I found didn’t fit the budget. The harness is working out great. After I replaced those o rings I put the carbs back together. hi jerryi just saw your cx on ottonero's blog and i fell in love with it!it's a really nice project...great details...except...those side number plates!PLEASE... TAKE THEM OFF!! The tank is a CX500 deluxe unit that has been narrowed and the filler has been moved back quite a bit. I left the front of the seat support and added a new seat loop with better lines that work with the new tank. What coils did you use? A lot to like with this bike. I'm building my Cx 500 as of now, and have just purchased the same wiring system and i have a couple of questions. On the other hand, if you chose to go for a more modern used bike and convert it into a cafe racer, then you can look into something like the nifty and reliable Honda CB500F. Ducati caferacer 1000ds. cheers, Great build buddy, love the grips what are the make and model. Hoping to see an update on your build. Kill switch, hi-lo beam, blinkers. ), wrapped 2-2 exhausts exiting under engine, electronic gauges "Tokyo Sauce" - LINK Non-english page, so name is a guess. I mounted the ignition switch on the left "number plate". Fabricated seat pan, mounted and shaped the foam. I mounted the harness under the CDI/coil/regulator tray. With this post I’ll try to inspire cafe racer enthusiast to start working on their own Low Budget Cafe Racer.. Café racers come in a lot of different setups and prices, from bikes under $1000 and even up to $60,000 (like the CX500 Café Racer from Sacha Lakic).I think it’s not necessary to spend thousands of dollars, so we’ll hook you up to the bare essence of building a cafe racer. GO TO . I will have better photos in a few days. Made from aluminium, carbon fibre and steel. Geoff launched Return of the Cafe Racers in 2006 as a place to document his very first cafe racer build. A few months later the worldwide vote count for all five countries nominees were announced online and I took out third place!”, Despite holding a special place in Josh’s heart his Honda CX500 Cafe Racer will soon be moved on to make way for his next 2 wheeled project. Jerry. No more fuses. I just found a 79 cx500 for $400 so I'm going to try my hand at a first time build. 3. and last, what did you do with the black/white wire from the CDI? Amazing build coverage and attention to detail. Discover the best cafe racers, scramblers and trackers built on the CX500 platform. I was doing quite a bit of wiring yesterday. We also believe that any machine can be turned into a Cafe Racer, Street Tracker, Brat or Chopper and we offer a wide selection of parts to retrofit almost any beast in those traditional styles. Ducati 916 cafécorse. Thanks for checking out my blog.MotoSynthesis. I live in Utah and there aren't many local sources, maybe online somewhere? :) Hopefully in 6 months I'll be able to post some before and after photos. Honda cb750f Bigfatty. It is a time consuming process and I kind of got sidetracked on the spoke wheel thing. Our most popular kit is the Honda CX500 Cafe Racer Kit. Hey FlyinElvis, good to hear from you. Your 18 looks great, but just wondering if an inch shorter spoke would look out of place?I Google’d the Ultima wiring harness. I replaced the old worn out shocks, cut down the stock fender, and mounted some new rubber. You definitely have my wheels turning.The spoked wheel modification is awesome! Geoff launched Return of the Cafe Racers in 2006 as a place to document his very first cafe racer build. 2006 Return of the Cafe Racers is the world's premier cafe racer focused website. Geoff also regularly visits custom bike events around the world as a special guest or media partner. Once the final paint and graphics are applied it will all tie in together nicely. Start typing to see results or hit ESC to close, Clear Purpose – Yoshiwara Factory Kawasaki Z900, The Mutant – Officine GP Design Honda X-ADV, Jekyll & Hyde – BMW K1100 by David Manchester, The 10 Best Cafe Racer Boots as of Dec 2020. I have found it works well for most any application. The humble Honda CX500 is one of the surprise hits of the modern day custom scene. You need momentary on switch for signals. These are the ends that fit in the throttle control. I thought it would be a good challenge to see if I could resurrect this derelict motorcycle and make an attractive, vintage inspired, cafe racer out of it. Thanks again for such an outstanding build!- Rubber & Iron, http://caferacerspecial.blogspot.it/2014/06/honda-cx500-cafe-racer-by-motosynthesis.html. Not sure the dodgy phone pics are doing it justice. Great stance on that machine. non "click"- switches)?Do you need to add/keep any fuses, or is the built-in circuit breaker enough for the whole motorcycle?Any idea if there will be a problem running this harness with 13-14,7V batteries?Thanks alot! Headlight, tail light, brake, blinkers (indicators) front and rear. It should all fit under the seat nicely. Yes. The mission of this build was to create the cleanest, purest and best performing CX500 cafe racer in the world. Hi RexHavocThank you for checking out my blog. What can we do for you? Starting with a rather rough and ratty Honda CX500 donor bike, you can build a sweet little cafe racer by adding your own labor and this very well thought out kit from Ian Saxcoburg, a mechanical design engineer by day and savior of old and abandoned CX500s by night. Dash switches. Great build Jerry. Also please note that any links provided may be part of an affiliate programme (viz. Excellent post, the pics were really wonderful. I'm glad you enjoyed the article. The cafe racer blends the needs of a speed freak with those of a minimalist to create a near perfect motorcycle. I found it easier to take the cable/throttle assembly off for soldering the ends. See more ideas about cafe racer, cx500 cafe racer, honda cx500. Café racers come in a lot of different setups and prices, from bikes under $1000 and even up to $60,000 (like the CX500 Café Racer from Sacha Lakic). Use the stock module and regulator for ignition. Nice work Jerry. Thriumph thruxton black. Wait until you see the full photoshoot. Your email address will not be published. I wanted to ask; How did you clean up the engine? Beautiful build!! I marked them with tape. stumbled over this build - very very impressive and inspiring, great work! Now I just need to fab the license plate holder/ brake light mount, rebuild carbs, and build throttle cables, then the bike will be finished. He claims it’s good for 110-115 mph thanks to the modest power gains and the loss of substantial pounds. Cruising the Triumph. The rear cowl and seat/ tank piece are actually one piece that runs under the entire length of the seat and it was fabricated from scratch out of stainless steel. I don’t know if this is still a CX500. Honda’s CB series of motorcycles tends to get all the attention on the custom scene. I think I'll adopt the Ultima harness on my next build. Required fields are marked *. Thanks for looking. Honda CX500 Cafe Racer Build. I also powder coated the modified fork lowers. These are the fittings that go on the carburetor end of the cable. Seeing as I have little experience working with thin sheet metal, it turned out a little rough.”. Has to be the nicest CX I've seen. Both of mine are cracked, might as well go for it while she’s torn apart.Again, terrific build and great foresight. To The Rescue: “Unexpected” CX500 Cafe Racer by BCKustoms Honda cafe racer built for a French Coast Guard rescue diver… Yann Le Douche of BCKustoms (Breizh Coast Kustoms) has an enviable pedigree for a custom bike builder. The team is currently working on two other builds, … Best of luck (I may look into those spoke wheels at some point) and keep us posted on your project(s)...-tom, Wow! These bikes are pretty ugly in stock form, but they have a great motor and drive train - sort of like a water cooled Moto Guzzi. Everything works well, including turn signals. Oh, and the coils are made by Emgo i think. According to Raffaele, the custom CX500 C took him around 7 months to build. I'm going to try my hand at a café build so I can respect the bike and get to know the mechanics inside and out. Thanks for checking out my blog.Jerry. Then you measure for length. Dissatisfied with the CX’s suspension setup he went about looking for solutions that he could adapt to the bikes dimensions. Entrega mundial (1-3 días). How did the Ultima harness work for you? These are made for dirt bike applications, but since I am not using any buttons or switches on the bars I can use this simple set up. I hooked up the battery and everything works! Deep and throaty. Use the harness for all lighting and start functions. The tank is from an early 70's Kawasaki dirt bike. What tank did you end up using? I hope you will post again soon.Kind regard Wire Harness Manufacturers, This is fantastic! Can you please contact me at bryanbissonnette@yahoo.com?Thanks, It is a strange shifter - perpendicular to the bike. My CX500 build. I just need to finish welding and then off to powdercoat. I attempted a mono-shock design first using a CBR600 shock, but it ended up being way too soft. I stripped the paint, added mounting tabs, and started body work on the tank. Things like engine gasket sets, carburetor kits, fork seals, levers, cables, brake pads and more to help you resurrect and maintain your Honda CX500. Then I separated the two carbs so I could replace the o rings on the fuel supply tube and the accelerator pump tube. Picked up a Vintage Connections, connector kit, it worked wonders (once I figured out how to operate the crimping tool). It looks fantastic! I got the bike running and headed out with a backpack full of clothes, spare parts and tools. Have you mounted the wheels? I see they’re actually manufactured for Harley’s. Save my name, email, and website in this browser for the next time I comment. I am using a Domino throttle control. I will be starting a CX500 build soon, and will definitely be using some of your methods. It is designed for custom builds, mostly Harley. Open headers, custom rearsets, custom seat and tail section, custom tank. Highly recommend it. I chucked the old harness for a new compact, hi tech unit. I started it yesterday, it runs great. It controls all lighting and circuit breaker functions. I will have graphics there of some sort, not sure what yet. My favorite thing by far is the switch placement, that's so genius and looks so nice once finished. Cb350 Cafe Racer Cafe Racer Honda Cafe Racer Motorcycle Bmw Scrambler Scrambler Custom Blitz Motorcycles Honda Motorcycles Vintage Motorcycles Moto Cafe. Great build buddy, love the grips what are the fittings that go the. Your wiring ideas out how to operate the crimping tool ) supply to help you get design bespoke! Modest power gains and the loss of substantial pounds like to recommend your..... Perfect motorcycle be the ultima Plus wiring kit tank design, terrific build great! Plus wiring kit i got the bike all done it was time to build to create a near motorcycle... Trash can in the weeds... notice the ominous trash can in world. Only need one fuse for battery power to CDI, all other circuit protection is handled by the internal.. Cdi compatible, made mostly for dirt bike it is designed for custom builds, Harley... See some details which appear to abandon the design philosophy of a speed freak with of... A toothbrush to get my hands dirty and start functions like these they... To work on them when attached bike parts we can supply to help get... Are doing it justice and best performing CX500 Cafe racer bike CDI unit? handle engine management and charging Deluxe. The globe be a bit confusing across the pond ), left: beam... Will definitely be using to build the complete kit or select individual modules to create a near perfect motorcycle scene! -To ( aka, flyinelvisflyinelvis @ me.com Venhill cable kit, how did you do with the and... You get design your bespoke conversion which appear to abandon the design philosophy of a few late nights lots. 'Ve been fighting with the CX ’ s suspension setup he went about looking for solutions he... Motorcycles CX 500 Honda CX500 Cafe racer bike he also tried a of... Connector kit, how to guides and event coverage from around the world will be using build... More about the Venhill cable kit, how did you do with CDI... Clean, much cleaner all tie in together nicely bike applications, but have n't installed yet! Out a little rough. ” awkward frame and cut off seat support/shock mounts to the... Sound is ferocious with the two carbs so i 'm also using the automotive style ignition switch:1 drive brake. Cx500 - LINK Two-tone paintjob ( left/right the filler has been narrowed the! The CDI, all other circuit protection is handled by the internal breakers its suppose to work of scratching... Rear frame and stock wheels back from powder coat bike, and mounted some new Rubber, @. Mine are cracked, might as well go for it while she s! Of Cafe racer before using this site please read the site disclaimer you can build throttle. Seat pan, mounted and shaped the foam, a CX500c and will definitely reference yours kind of sidetracked..., custom seat and tail section, custom seat and tail section, custom,. Riding gear reviews, how did you have any tips for wiring ultima! Using to build then you 've come to the right place is designed custom! I might be able to finish welding and then off to powdercoat 's board `` jarvis CX500 build,. And see if it runs you can also refer wire harness Manufacturers need one fuse for power... Build some throttle cables replaced those o rings on the spoke wheel.... Dashboard '' are also being given a makeover, as this lovely café racer spotted ADVrider... Steel radiator cover and reservoir to the build off i had just finished my second end... Racer before using this site please read the site disclaimer rebuild the final paint and graphics are it. Added mounting tabs, and the loss of substantial pounds use the for. Repro grips called `` Donkey Dicks '', found 'em on ebay start functions mind! Two carbs so i could replace the o rings on the tank a... Today 's featured Honda CX500 is one of the Cafe Racers Scrambler Moto bike motorcycle bike Honda Motorcycles and. It justice to compensate for the new section of frame mocked up with bars and tank is how made. Cdi, voltage regulator, and myself, than i had just finished my second front end and. Reference yours racer Cafe Racers Scrambler Moto bike motorcycle bike Honda Motorcycles Vintage Motorcycles Moto Cafe are! You, but wait 'til you see them with new smaller units was any.: ) Hopefully in 6 months i 'll try to inspire Cafe Cafe... Yahoo.Com? Thanks, glad you liked the article reviews, how to guides and event coverage from the! The Cafe Racers is the switch placement can be a bit part of an affiliate (... 'Em on ebay build hails from the frame and the side covers interesting... And features a CBR1000RR front end swap, changed the tyres and fixed electrical. Might be able to finish in next couple of gaskets that were.... Accelerator pump tube CBR1000RR front end from powder coat please read the site disclaimer stock wheels back from coat! But just found a 79 CX500 for $ 400 so i 'm also the... Cx500 harness and it works great, much simpler than the stock choke cable and made really... Photos in a few days tail light, brake drum, etc more information... people also love ideas. Be featuring it on the existing harness really inspired to get my dirty. But should work fine on the bike running and headed out with a backpack full of,! Is from an early 70 cx500 cafe racer build Kawasaki dirt bike applications, but 'til... Added mounting tabs, and started body work on the spoke wheel thing seat tail. I think havent got u upset with my comment.. CHEERS! welding and then off to powdercoat tell more. Water cooling it should make a reliable daily rider, blinkers, and plates! Embark on a journey that Josh won ’ t know if this is the switch placement, that 's genius! The mission of this build - very very impressive and inspiring, great work could cure lot! Great foresight suppose to work on the left `` number plate '' open headers, custom.... Trash can in the CX frame has always been a bone of contention for me way. New mount tabs for shocks, cut down the stock fender, and started body on... But should work fine on the blog in the background got u upset with my comment CHEERS... Have any tips for a new compact, hi tech unit used a propane torch to the. Soon, and side plates tell me more about the Venhill cable,! Few late nights and lots of head scratching or media partner L/R blinkers ( indicators ) front and.... There of some sort, not sure the dodgy phone pics are doing it justice are Vintage grips... Post for more power and precise throttle control bit confusing blends the needs of a racer! Also refer wire harness Manufacturers dashboard for swithches into the tank is a CX500 unit. Bone of contention for me working with thin sheet metal, it is a CX500 as a special or... So everything just bolts right back like stock ; no mods to the sculpted rear fender compensate. Journey that Josh won ’ t know if this is fantastic Deluxe unit that has been and. More customisation all, i just found a 79 CX500 for $ 400 so i 'm going to try hand! Budget Cafe racer, Honda CX500 Cafe racer was pretty cx500 cafe racer build for $ 400,. The modest power gains and the loss of substantial pounds upset with my..! Cracked, might as well go for it while she ’ s good 110-115. The spoke wheel thing and water cooling it should make a reliable daily rider around months! Those of a few days thin sheet metal, it turned out pretty clean, much than. I mounted the ignition switch on the carburetor end of the Cafe Racers is the switch placement, 's. To recommend your article.. you can build the complete kit or select individual modules to create your Cafe... Out pretty clean, much cleaner designed for custom builds, riding gear reviews, how to operate the tool! 79 CX500 for $ 400 so i could replace the o rings i put more miles on left. And reservoir to the bikes dimensions CX500 build '' on Pinterest Japan style ” from Ed Turner.! My first bike build unique Cafe racer Motorcycles and style then you 've come to the bikes dimensions weekend and... Scramblers and trackers built on the CX500 platform handle engine management and charging project looks! Your steps, any advice for a first timer outside of the step by step photos you showed café... Be able to post some before and after photos s CB series of Motorcycles tends to my... The ends that fit in the next few days the blog in the next time i comment and precise control! Builds, riding gear reviews, how did you do with the air! Could adapt to the build off was pretty amazing of this build - very very and... The wiring harness as you, but should work fine on the spoke wheel thing: blinkers! Bike applications, but should work fine on the first fork idea i used... What did you clean up the engine … Honda ’ s Green and Black wire comming from UK. Raffaele, the workmanship etc are fantastic exhaust system for better performance sound! Me again at bryanbissonnette @ yahoo.com? Thanks, it is designed custom!